THE LAB AUTOMATION EXPERTS

973-376-7400

Search
Close this search box.

Accelerating Suzuki Coupling Scale-Up with High-Throughput Experimentation and Chemistry Automation

Accelerate Process Development with High-Throughput Experimentation (HTE)

Scaling Suzuki coupling reactions presents a familiar challenge for process chemists. As reactions move from early screening toward larger-scale production, impurities, variability and poor reproducibility can quickly slow development or introduce unnecessary risk. In this study, CatSci Ltd demonstrates how high-throughput experimentation (HTE) combined with Design of Experiments (DoE) and chemistry automation enables faster reaction optimization while maintaining consistent performance from initial screening through successful scale-up to 25 g.

Key Takeaways

Download the Suzuki Coupling White Paper

White Paper: Suzuki Development Download Thumbnail

Why Chemistry Scale-Up Fails

Many process development challenges begin long before manufacturing. Limited exploration of reaction space, inconsistent experimental execution and tools that aren’t designed for solvent-based chemistry can make it difficult to translate promising screening results into scalable processes.

High-throughput experimentation paired with Design of Experiments helps address these challenges, but success also depends on automation designed specifically for chemistry workflows.

Enabling Reliable Chemistry Automation with the Scorpion

The Scorpion™ liquid handler  was designed specifically for chemistry applications, providing the flexibility needed for HTE workflows, reaction optimization and process development where traditional biological liquid handlers often fall short.

Key Scorpion Capabilities

Download the Scorpion White Paper

Adaptable Automation for Rapidly Changing Labs

Why Chemistry Workflows Require Different Automation

Traditional liquid handlers are designed for biological workflows—not chemistry.

Capability Traditional Liquid Handlers Scorpion
Solvent compatibility
Limited
Broad
Volatile reagents
Challenging
Supported
Fume hood operation
Rare
Yes
Workflow flexibility
Fixed
High
Suitability for HTE chemistry
Limited
Optimized

Scorpion is designed specifically for HTE chemistry workflows, enabling consistent performance from screening through scale-up.

Why CatSci Chose Scorpion

CatSci evaluated automation platforms capable of supporting demanding chemistry workflows, particularly those involving diverse solvents and safe operation within laboratory environments.

“Most automation platforms struggle in chemistry workflows due to solvent variability and safety constraints.

Scorpion stood out for its ability to operate in a fume hood, handle diverse solvents, and deliver consistent performance from screening through scale-up.”

[Rob Crook, Technical Director, CatSci]
or
[Jean-Baptiste Vendeville, Associate Principal Scientist, CatSci]

Beyond technical capability, the CatSci team also highlighted how quickly Scorpion integrated into existing laboratory workflows.

“Scorpion was easy to integrate into our workflow and quick for the team to adopt. Its flexibility across solvents and conditions made it a strong fit for our chemistry applications.”— [Scientist Name, CatSci]

Bringing HTE, DoE and Automation Together

The CatSci study illustrates that successful scale-up is driven by more than experimental design alone. Combining high-throughput experimentation with statistical optimization and automation designed specifically for chemistry creates a more efficient and reproducible development process.

The result is faster optimization, reduced scale-up risk and greater confidence that promising reactions can successfully transition from screening into production

About CatSci Ltd

CatSci Ltd is a CRO specializing in small molecule process development. Their expertise in HTE, DoE, catalysis, and reaction optimization enables rapid, scalable progression from early screening to manufacturing.

Explore Scorpion Liquid Handler

Hudson Scorpion Single-Channel Pipettor

FAQs:

What is high-throughput experimentation (HTE)?

High-throughput experimentation (HTE) is a process development approach that rapidly evaluates many reaction conditions in parallel, allowing chemists to optimize reactions using less material and significantly less time than traditional experimentation.

Why is HTE important for Suzuki coupling?

HTE enables chemists to screen catalysts, ligands, solvents and reaction conditions simultaneously, helping identify robust reaction conditions before scaling to larger batch sizes.

What is Design of Experiments (DoE)?

Design of Experiments (DoE) is a statistical methodology that evaluates how multiple reaction variables interact, allowing scientists to optimize chemical processes using fewer experiments while improving reproducibility.

Why do chemistry laboratories need specialized liquid handlers?

Unlike biological liquid handlers, chemistry automation systems must tolerate aggressive solvents, volatile reagents, inert atmospheres and operation inside fume hoods while maintaining precise liquid handling performance.

What used to take 45 minutes...

now takes 25. Automatically.

Scorpion™

Single-Channel Automated Pipetting Robot

Get the details in "Adaptable Automation for Rapidly Changing Labs"

Hudson Scorpion Single-Channel Pipettor